Machinery and equipment industry development prospects and trends
The machinery industry is a typical discrete manufacturing industry
The machinery industry is a typical discrete manufacturing industry, which is characterized by multi-variety and small-batch production. There are many kinds of products, complex products, many uncertain factors affecting the production process, and there are often emergency orders, equipment failures, etc., which make the production plan change; The manufacturing process is complicated, and there are many uncertain factors in the production process. The empirical scheduling cannot guarantee the coordination of the whole production process, and the process control and management are difficult.
4 characteristics of machinery and equipment manufacturing industry
1, according to customer requirements for production, product technology often change, production plan changes frequently;
2, multi-variety, small batch production, production mode to order, market forecast as a supplement;
3, the production process is mainly machining, and then assemble the various parts, assembly is the key, many processing equipment;
4. Semi-finished products and purchased parts are more frequent in and out of storage, requiring higher accuracy of BOM and inventory.
Machinery and equipment manufacturing industry three management difficulties
Difficult to manage
The market competition is fierce, the personalized demand of products is increasing, and the delivery time required by customers is getting shorter and shorter;
The production plan is greatly affected by the market, and the multi-variety and small-batch production mode leads to heavy planning management tasks, low planning accuracy, and difficult market prediction.
Difficult production coordination
The production mode of the machinery manufacturing industry is mainly discrete, the process is auxiliary, and the assembly is the focus. The production form of products is multi-variety, small batch, and there is a situation of inserting orders, which requires high coordination in the production process.
In the process of R&D and production, there is a project manufacturing production mode, and the production of products changes frequently, which directly affects the control of production costs, especially the production mode of project-based cost accounting. The accuracy of data directly affects the project cost and the profits of enterprises.
Product production process is long, quality control points are many, it is difficult to find problems and defects in time, so the production process and quality control ability is directly related to the production efficiency and product quality.
Difficult to control on site
The product structure of machinery and equipment industry is clear and clear, but the product configuration is complex, and the BOM level is many, which leads to the issuance of production orders and the management of on-site processes.
The management of materials and logistics on the production site and the control of warehouse along the line are the key points. There are more semi-finished products and purchased parts, which require higher inventory accuracy.
Raw materials, semi-finished products and finished products are frequently put into and out of the warehouse, and the feeding and cutting of materials, and the prevention of staying and error are the key to improve production efficiency and product quality.
Two major digital needs of machinery and equipment manufacturing industry
Coordination between production, supply and marketing
Machinery and equipment enterprises need to design, manufacture and deliver products on time according to market and customer needs, and there are problems in the production process such as relatively scattered production stations, unfixed process routes, and random resource allocation, so the optimal use and reasonable arrangement of resources are crucial. It is necessary to fully consider the market, supply chain, manufacturing site and customers and other factors to prepare a scientific production plan, while in order to better use resources, it is necessary to timely feedback the information of the production site to provide support for production decisions.
Keywords: Asahi exhibition, precision machining
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